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Installation Guide → Uprights & Counterweights → Fabrication Specification

Upright Fabrication — Welding & Material Specification

Flat bar, RHS sections, welding specifications & material grades

Material Specification

NXGN Uprights are fabricated from mild steel sections. Each upright consists of three primary structural components and additional weight locators:

ComponentMaterialSection Size
Stud ReceiverFlat Bar75×4mm
Horizontal MemberRHS (Rectangular Hollow Section)50×50×1.6mm
FootRHS (Rectangular Hollow Section)50×50×1.6mm
Weight LocatorsRHS (Rectangular Hollow Section)25×25×1.6mm

Welding Specification

The upright components are joined using structural welds. The welding specification varies depending on the joint type:

JointWeld TypeNotes
Stud Receiver to HorizontalButt & Fillet WeldsStructural joint — full penetration required
Horizontal to FootButt & Fillet WeldsStructural joint — full penetration required
Weight Locators to FootTack WeldsPositioning only — not structural

Surface Treatment

  • All uprights are hot-dip galvanised or powder-coated after fabrication for corrosion resistance
  • Weld areas are cleaned and ground before surface treatment
  • Regular inspection for corrosion, cracking or deformation is required

Quality Control

  • All welds must be visually inspected for defects
  • No porosity, undercut or lack of fusion at structural joints
  • Uprights with any cracking must be immediately removed from service
  • Stud receiver must be straight and true — any bending disqualifies the upright
Related Guides
  • NXGN Uprights
  • Fabrication Setouts
  • Load Ratings
Quick Reference
  • Receiver: 75×4mm Flat Bar
  • Horizontal: 50×50×1.6mm RHS
  • Foot: 50×50×1.6mm RHS
  • Locators: 25×25×1.6mm RHS
  • Structural: Butt & Fillet Welds
  • Locators: Tack Welds
← Previous: NXGN Uprights Next: Fabrication Setouts →

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